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1973 VW Campervan Restoration Part 29: Rebuilding the Front of the Bus

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In the 29th installment of the “1973 VW Campervan Restoration” series by Snowdonia Classic Campers, the focus is on rebuilding the front of the bus. The episode begins with the refitting of the rear hatch and rear bumper, followed by the installation of the front headlamps and side lights. Despite encountering some difficulties finding replacement parts, the host makes the best of the situation and proceeds to work on the wiper motor, windscreen wipers, and washer nozzles. With the front end of the vehicle now complete, the final tasks include fitting the radio aerial, ashtray, rearview mirror, and sun visors. The episode concludes with the rehanging of the sliding door, signaling the nearing completion of the campervan restoration project.

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Preparing Nell for the 2020 Hire Season

As the upcoming hire season approaches, it is essential to ensure that your vehicle, Nell, is in top condition. Proper maintenance and attention to detail can make a significant difference in providing a pleasant and safe experience for your clients. This comprehensive guide will walk you through the process of preparing Nell for the 2020 hire season, covering everything from rebuilding the rear hatch and bumper to rehanging the sliding door. By following these steps, you can ensure that Nell is ready to impress your clients and deliver a memorable experience.

Rebuilding the Rear Hatch and Bumper

The rear hatch and bumper are crucial components of Nell’s exterior, providing both functionality and aesthetics. Over time, these parts may experience wear and tear, requiring some attention before the hire season begins. Start by inspecting the rear hatch and bumper for any signs of damage, such as cracks or dents. If necessary, replace damaged parts with new ones to ensure a seamless appearance. Additionally, apply a fresh coat of paint to the rear hatch and bumper to restore their original luster. Rebuilding these elements will not only enhance the visual appeal of Nell but also contribute to the overall safety and performance of the vehicle.

Fitting the Front Headlamps and Side Lights

Proper lighting is essential for safe driving, especially during nighttime or adverse weather conditions. Inspect the front headlamps and side lights on Nell to ensure they are in good working condition. Replace any faulty or dim lights to guarantee optimal visibility for both the driver and other road users. When fitting the new headlamps and side lights, ensure that they are securely fastened and aligned according to the manufacturer’s specifications. By focusing on these details, you will not only enhance the overall appearance of Nell but also promote a safer driving experience for your clients.

1973 VW Campervan Restoration Part 29: Rebuilding the Front of the Bus

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Inspecting and Greasing the Wiper Motor

A well-functioning wiper motor is crucial in maintaining clear visibility during rainy or snowy weather. Begin by inspecting the wiper motor for any signs of damage or malfunction. Pay close attention to the motor’s wiring, ensuring that it is securely connected and free from any fraying or corrosion. Apply an appropriate lubricant to the various moving parts of the wiper motor to prevent unnecessary wear and tear. Regularly inspecting and greasing the wiper motor will help prolong its lifespan and ensure reliable performance when your clients need it the most.

Cleaning the Rust on the Wiper Motor

Rust is not only unsightly but can also compromise the performance and longevity of the wiper motor. Before the hire season begins, it is crucial to thoroughly clean any rust present on the wiper motor. Start by using a rust remover solution or a mixture of vinegar and baking soda to loosen the rust. Gently scrub the affected areas with a soft brush or sponge until all traces of rust are removed. Rinse the area thoroughly with water and dry it completely before applying a rust inhibitor or primer. By addressing the rust on the wiper motor, you can prevent further damage and ensure the smooth operation of the wipers.

Attaching the Washer Nozzles

The washer nozzles play a vital role in maintaining a clear windshield by spraying washer fluid onto the glass surface. Inspect the washer nozzles, ensuring that they are clean and free from dirt or debris. If necessary, use a pin or needle to unclog any blocked nozzles, allowing the washer fluid to be dispensed properly. When attaching the washer nozzles, make sure they are securely fastened and properly aligned with the windshield. Checking and maintaining the washer nozzles will help ensure that your clients have clear visibility during their journey.

Installing the Wiper Motor Mechanism

The wiper motor mechanism is responsible for the proper functioning of the wipers. Inspect the mechanism for any signs of damage or wear. If needed, replace any faulty or worn-out parts to ensure smooth and efficient operation. When installing the wiper motor mechanism, carefully follow the manufacturer’s instructions, making sure all connections are secure and properly aligned. Regularly inspecting and maintaining the wiper motor mechanism will contribute to the overall reliability and performance of Nell’s wipers.

Reusing the Original Window Rubber Seal

The window rubber seal plays a crucial role in preventing water and debris from entering the vehicle’s interior. Check the condition of the original window rubber seal on Nell. If it is still in good condition, consider reusing it to maintain the integrity of the seal. However, if the seal is showing signs of wear or damage, it is recommended to replace it with a new one. Properly fitted and intact window rubber seals are essential for ensuring a comfortable and dry experience for your clients.

Fixing the Windscreen Wipers

Having properly functioning windscreen wipers is paramount for visibility and safety. Examine the windscreen wipers on Nell for signs of damage or wear. If the rubber blades show signs of cracking or splitting, it is time to replace them. Choose high-quality replacement blades that are compatible with Nell’s wiper arms. Install the new blades according to the manufacturer’s instructions, ensuring a tight and secure fit. Well-maintained and effective windscreen wipers are essential for providing your clients with a clear and unobstructed view of the road ahead.

Rehanging the Sliding Door

The sliding door is a significant access point for passengers, and its proper operation is crucial. Inspect the sliding door for any signs of misalignment or damage. If necessary, adjust the door tracks to ensure smooth sliding motion. Lubricate the hinges and rollers to minimize friction and noise. Test the door’s operation several times to ensure it opens and closes effortlessly. Pay attention to the door’s sealing, ensuring that it closes securely without any gaps. Rehanging the sliding door correctly will provide your clients with easy access and enhance their overall experience.

In conclusion, preparing Nell for the 2020 hire season requires attention to detail and thorough maintenance. By following the steps outlined in this guide, from rebuilding the rear hatch and bumper to rehanging the sliding door, you can ensure that Nell is ready to impress your clients. Remember, regular inspections, proper installation of components, and timely repairs are key to maintaining Nell’s optimal performance and safety. By investing time and effort in preparing your vehicle, you can provide your clients with a safe, comfortable, and enjoyable experience throughout the hire season.

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