In this article, titled “1973 VW Campervan Restoration Part 30 – Window Installation and Cab Area Completion,” Snowdonia Classic Campers takes you through the process of preparing their 1973 VW Bay window campervan, named Nell, for the 2020 hire season. Part 30 focuses on the restoration of the windows and the completion of the cab area. The narrator shares their experience of reinstalling the glass windows, applying rubber seal glue, and coating the interior with wax oil for protection. They also discuss the challenges of fitting the last window due to a cupboard hindrance. Additionally, the article highlights the creation of a rubber mat for the cab floor and the final touches needed to complete the cab area, such as fitting safety belts and screwing down the dash pod. The author concludes with their satisfaction with the restoration progress, while acknowledging that some improvements, like renewing the rubber seal, may be needed in the future.
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Window Installation
Rear Near Side Window Installation
The installation of the rear near side window is a crucial step in ensuring the functionality and aesthetics of your vehicle. It is important to follow the proper procedure to ensure a secure and watertight installation.
To begin, measure the opening where the window will be installed, ensuring accuracy to avoid any gaps or misalignment. Use these measurements to select the appropriate window size and style for your vehicle.
Next, carefully remove any existing window or trim from the opening, taking care not to damage the surrounding structure. Clean the opening thoroughly and inspect for any signs of rust or damage. Repair or treat any such issues before proceeding with the installation.
Apply a layer of automotive-grade adhesive to the window frame, ensuring even coverage. Carefully align the window with the opening and press it firmly into place. Use clamps or tape to hold the window in position while the adhesive sets.
Once the adhesive has cured, check for any gaps or leaks around the edges of the window. If necessary, apply a bead of silicone sealant to create a watertight seal.
Side Cap Installation
Installing a side cap is an important step in completing the overall look of your vehicle. The side cap not only provides a finishing touch, but it also helps to secure the window in place and protect it from external elements.
To install the side cap, begin by measuring the length and width of the window opening. Use these measurements to accurately cut the side cap to the appropriate size.
Next, clean the window frame to remove any dirt or debris. Apply a thin layer of adhesive to the frame, ensuring even coverage. Carefully align the side cap with the window frame and press it firmly into place.
Secure the side cap using clamps or tape while the adhesive sets. Once the adhesive has cured, check for any gaps or loose areas. If necessary, apply additional adhesive or sealant to create a secure and tight fit.
Window in Sliding Door Installation
The installation of a window in the sliding door is a slightly different process compared to other window installations. This is because the sliding door requires special attention to ensure proper functionality.
Begin by measuring the opening in the sliding door and selecting the appropriate window size. Carefully remove any existing window or trim from the door, taking care not to damage the surrounding structure.
Clean the opening thoroughly and inspect for any signs of rust or damage. Repair or treat any such issues before proceeding with the installation.
Apply a layer of adhesive to the window frame, ensuring even coverage. Carefully align the window with the opening and press it firmly into place.
Install any necessary hardware, such as brackets or latches, according to the manufacturer’s instructions. Ensure that the window operates smoothly within the sliding door mechanism.
Check for any gaps or leaks around the edges of the window. If necessary, apply a bead of silicone sealant to create a watertight seal. Test the functionality of the sliding door to ensure smooth operation.
Last Window Installation
The last window installation is the final step in completing the window installation process for your vehicle. This window is typically located towards the rear of the vehicle and may differ in size or shape from the other windows.
Measure the opening for the last window and select the appropriate size and style. Remove any existing window or trim from the opening, taking care not to damage the surrounding structure.
Clean the opening thoroughly and inspect for any signs of rust or damage. Repair or treat any such issues before proceeding with the installation.
Apply a layer of adhesive to the window frame, ensuring even coverage. Carefully align the window with the opening and press it firmly into place. Use clamps or tape to hold the window in position while the adhesive sets.
Once the adhesive has cured, check for any gaps or leaks around the edges of the window. Apply silicone sealant if necessary to create a watertight seal.
Offside Side Cap Installation
Similar to the side cap installation mentioned earlier, the offside side cap installation provides a finishing touch to the overall appearance of your vehicle. This installation is done on the opposite side of the vehicle, completing the symmetry of the window installation.
Measure the length and width of the offside window opening, and cut the side cap to the appropriate size. Clean the window frame thoroughly and apply a thin layer of adhesive. Align the side cap with the window frame and press it firmly into place. Use clamps or tape to secure the side cap while the adhesive sets.
Inspect for any gaps or loose areas once the adhesive has cured. Apply additional adhesive or sealant as needed to ensure a secure fit.
Cab Area Completion
Cleaning the Fuel Filler Cap
Cleaning the fuel filler cap is an important step in ensuring the proper functioning of your vehicle’s fuel system. Begin by removing the fuel filler cap from the vehicle.
Inspect the cap for any signs of damage or wear. If necessary, replace the cap with a new one to ensure a tight seal.
Clean the cap using a mild detergent and water. Scrub the cap thoroughly to remove any dirt or debris. Rinse the cap with clean water and allow it to dry completely before reinstalling it on the vehicle.
Cab Floor Preparation
Proper preparation of the cab floor is vital for the installation of various components and accessories. Begin by removing any existing flooring material and thoroughly clean the cab floor.
Inspect the floor for any signs of damage or rust. Repair or treat any issues before proceeding.
If necessary, apply a rust inhibitor or primer to the cab floor to prevent further corrosion. Allow the inhibitor to dry according to the manufacturer’s instructions.
Rubber Mat Creation
Creating a rubber mat for the cab floor helps to provide a clean and comfortable surface for the driver and passengers. Measure the dimensions of the cab floor and cut the rubber mat to fit.
Ensure that the rubber mat is securely placed and covers the entire cab floor. Trim any excess material if needed.
Front Door Installation
Installing the front door is a significant part of the cab area completion process. Begin by measuring the opening and selecting the appropriate door size.
Carefully remove any existing door or trim from the opening, taking care not to damage the surrounding structure. Clean the opening thoroughly and inspect for any signs of damage or rust. Repair or treat any issues before proceeding.
Align the new front door with the opening and secure it in place according to the manufacturer’s instructions.
Finishing Touches in the Cab Area
The cab area completion process requires attention to detail and the installation of various finishing touches. This includes installing trim, door handles, switches, and other components.
Carefully follow the manufacturer’s instructions for each component. Ensure that all connections are secure and functioning properly.
Inspect the cab area for any gaps or loose areas and make any necessary adjustments. Once all components are installed, thoroughly clean the cab area to remove any dust or debris.
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Conclusion
Proper window installation and cab area completion are crucial for the functionality and overall appearance of your vehicle. Following the outlined procedures and taking the necessary precautions will ensure a secure and professional installation process. By completing these steps with attention to detail, you can enjoy a well-equipped and aesthetically pleasing vehicle interior.
