In “Completing the Construction of the Shower Cubicle in a Mercedes Sprinter Camper Van Conversion,” I provide detailed instructions and a demonstration on how to build a shower in a Mercedes Sprinter camper van. This is the second part of the shower build, with the focus on constructing the front wall, adding doors for the cassette toilet and shower, and cladding the walls with PVC. Throughout the article, I share the materials and parts used in the build, offer insights on ventilation and lighting installations, and discuss the final steps to complete the shower cubicle. This article aims to provide a comprehensive guide for individuals looking to build a shower in their Mercedes Sprinter camper van conversion.
Building the Front Wall
Installing the Front Wall
In the process of constructing a building or a room, installing the front wall is a crucial step. The front wall not only provides structural support but also plays a significant role in the overall aesthetics of the space. Before installation, it is essential to carefully analyze the design plans and ensure that all necessary materials and tools are readily available.
To install the front wall, start by positioning the wall panels in their designated locations according to the architectural drawings. Make sure that the panels are level and plumb before securing them in place. Depending on the specific construction method, this may involve using nails, screws, or adhesives to attach the panels to the framing members.
Once the panels are securely fastened, it is crucial to inspect the installation for any gaps or misalignments. These imperfections should be addressed promptly to ensure a flawless finish. Regularly checking the wall’s squareness and evenness is essential throughout the installation process to guarantee precise results.
Cutting and Cladding the Front Wall
After installing the front wall panels, it is common to further enhance their appearance by applying cladding materials. This process involves cutting the cladding to size and securely attaching it to the front wall. The cladding not only adds an extra layer of protection but also contributes to the overall aesthetics of the structure.
To prepare the cladding, measure each section of the front wall carefully, ensuring accurate dimensions. Use a suitable cutting tool, such as a circular saw or a sharp utility knife, to cut the cladding material to the desired size. Take care to achieve clean and precise cuts, as any inaccuracies may undermine the final result.
Next, attach the cladding to the front wall panels, following the specific guidelines provided by the manufacturer. This may involve using nails, screws, adhesives, or a combination of these methods. Ensure that the cladding is securely and evenly fastened to avoid any potential issues in the future.
Installing Extract Fan
As part of creating a comfortable and well-ventilated space, it is important to consider the installation of an extract fan in the front wall. An extract fan helps remove airborne moisture, odors, and pollutants from the room, contributing to a healthier and more pleasant atmosphere.
Before installing an extract fan, carefully determine its appropriate location in the front wall, considering factors such as optimal airflow and accessibility for maintenance. Cut a suitable opening in the wall, following the manufacturer’s instructions and any relevant building codes or regulations.
The next step involves attaching the extract fan securely within the opening. This typically includes mounting brackets and ensuring proper electrical connections. It is crucial to consult the product instructions for specific installation details, as these may vary depending on the brand and model of the extract fan.
Ensure that the extract fan is securely fastened, and test its functionality to confirm proper operation. Regular maintenance, such as cleaning or replacing filters, should be carried out as recommended by the manufacturer to ensure optimal performance and longevity.
Installing LED Lighting
Preparing LED Lighting Strips
LED lighting is an increasingly popular choice for illuminating spaces due to its energy efficiency, longevity, and versatility. Before installing LED lighting strips, it is important to prepare them properly to ensure an effective and aesthetically pleasing result.
Start by carefully measuring the length of the area where the LED lighting will be installed. This will determine the required length of the LED strips. Trim the LED strips to the desired length using a sharp pair of scissors, following any specific instructions provided by the manufacturer.
Installing the LED Lighting
Once the LED lighting strips are properly prepared, you can proceed with their installation. Begin by cleaning the surface where the LED strips will be placed to ensure optimal adhesion. If needed, use an appropriate cleaning solution to remove any dirt or debris.
Next, carefully remove the adhesive backing from the LED strips and press them firmly onto the cleaned surface. Pay attention to alignment and ensure that the strips are securely attached, with no visible gaps or loose areas. It is also important to follow any specific mounting guidelines provided by the manufacturer.
Installing Opaque Acrylic Sheet
To enhance the appearance and diffusion of the LED lighting, it is common to install an opaque acrylic sheet in front of the strips. This sheet helps soften the light and prevents individual LED points from being visible.
Before installing the opaque acrylic sheet, measure the dimensions required to cover the LED lighting area. Cut the acrylic sheet to the appropriate size, using a suitable cutting tool such as a jigsaw or a laser cutter. Take care to achieve clean and precise cuts, as they will significantly affect the final result.
Once the acrylic sheet is properly cut, position it in front of the LED lighting strips. Secure the sheet in place using an appropriate adhesive, ensuring that it is evenly attached and does not obstruct the light emitted by the LEDs. It is important to inspect the installation for any imperfections or visible blemishes and address them accordingly.
Trimming and Fixing the Shower Wall
Cutting the Remaining Sections
When working on a shower wall, it is often necessary to cut specific sections to accommodate fixtures such as taps, showerheads, or shelves. These cuts should be made with precision to ensure proper fit and functionality.
Start by carefully measuring the location and dimensions of the desired cutouts. Use a suitable cutting tool, such as a jigsaw or a hole saw, to make the necessary cuts. Take care to follow the measured lines accurately and achieve clean edges.
Gluing the Shower Wall
After accurately cutting the required sections, it is necessary to install the shower wall panels. Begin by thoroughly cleaning the surface where the panels will be attached to ensure adequate adhesion. Remove any dirt, dust, or debris that might hinder the glue’s effectiveness.
Apply an appropriate adhesive to the back of the shower wall panels, following the product instructions. Take care to distribute the adhesive evenly, ensuring full coverage across the entire surface. When placing the panels, align them meticulously to maintain a consistent and seamless appearance.
Once the panels are in position, press them firmly against the wall, ensuring good contact between the adhesive and the surface. It may be helpful to use a suitable tool, such as a roller or a trowel, to ensure proper adhesion and remove any air bubbles or excess adhesive.
Trimming and Chamfering the PVC Sheet
To create a neat and polished finish, it is often necessary to trim and chamfer the edges of the PVC sheet that covers the shower wall. This step not only enhances the visual aesthetics but also improves safety by minimizing sharp edges.
Using suitable cutting tools, such as a sharp utility knife or a router, carefully trim the excess PVC sheet along the edges. Take care to achieve clean and precise cuts, as any imperfections may be noticeable in the final result.
After trimming the edges, chamfer them to achieve a smooth and beveled finish. This can be done using a router with an appropriate chamfering bit or by gently sanding the edges with fine-grit sandpaper. Remember to deburr the chamfered edges to remove any sharpness.
Routing the Slot for T Trim
To further enhance the aesthetic appeal and water resistance of the shower wall, it is common to install a T trim along the edges. This trim conceals any gaps or imperfections and provides a finished look to the overall installation.
Start by measuring the length of the T trim required for the edges of the shower wall. Using a suitable routing tool, such as a laminate trimmer or a router, carefully create a slot along the edges of the PVC sheet. Remember to follow the measured lines accurately and achieve clean cuts.
Once the slots are routed, insert the T trim into them, ensuring a secure and snug fit. Pay attention to alignment and adjust the trim if needed to maintain a consistent and uniform appearance. The T trim not only enhances the visual appeal but also offers protection against water infiltration.
Fixing the Shower Wall
Once all the necessary trimming, chamfering, and T trim installations are complete, it is time to fix the shower wall securely in place. Ensure that all panels are firmly attached, with no visible gaps or loose areas.
Using suitable fasteners, such as screws or nails, secure the shower wall panels to the framework behind. Take care to distribute the fasteners evenly and ensure that they are driven securely into the framing members. This will provide the necessary stability and support for the shower wall.
Trimming and Chamfering the Remaining Edges
Once the main shower wall installation is complete, it may be necessary to trim and chamfer any remaining edges that were not previously addressed. Follow the same steps as earlier, carefully trimming the excess material and chamfering the edges to achieve a polished finish.
Take extra care when trimming and chamfering these remaining edges, as they may be more visible due to their proximity to the main shower wall. The goal is to achieve a consistent and seamless appearance, both in terms of visual aesthetics and safety.
Installing Hinges and Screws
In a shower area that includes a door, it is necessary to install hinges and screws to ensure proper function and security. Carefully measure and mark the desired location for the hinges, following the manufacturer’s instructions and any relevant building codes or regulations.
Using suitable tools and hardware provided by the manufacturer, attach the hinges securely to the designated areas. Ensure that they are aligned and symmetrical to enable smooth opening and closing of the shower door.
Similarly, install any necessary screws or fasteners to provide additional reinforcement and stability to the shower wall structure. Consult the manufacturer’s instructions for specific details regarding the appropriate size and type of screws required.
Adding Ventilation
Installing Air Grilles
Proper ventilation is crucial in any enclosed space, such as a shower area, to prevent the buildup of moisture and reduce the risk of mold or mildew. Installing air grilles allows for the circulation of fresh air, improving indoor air quality and promoting a comfortable and healthy environment.
Carefully determine the most suitable locations for air grilles, considering factors such as desired airflow and aesthetic preferences. Measure and mark the positions where the grilles will be installed, ensuring even spacing and alignment.
Using appropriate tools, such as a jigsaw or a rotary tool, carefully cut openings in the shower wall panels for the air grilles. Take care to achieve clean and precise cuts, as any imperfections may be visible and compromise the final result.
Once the openings are prepared, install the air grilles securely. Follow the manufacturer’s instructions for specific installation details, ensuring a proper fit and alignment. Regular maintenance, such as cleaning or replacing filters, should be carried out as recommended to ensure optimal ventilation performance.
Searching for Suitable Door Handle and Lock
In a shower area with a door, selecting a suitable door handle and lock is paramount for convenience, safety, and aesthetics. Carefully consider the desired style, material, and functionality when searching for the ideal door handle and lock.
Research various suppliers and manufacturers to find a door handle and lock that meets your specific requirements. Ensure that the chosen products are suitable for the intended use in a shower area, with appropriate resistance to moisture and corrosion.
Once you have selected the door handle and lock, follow the manufacturer’s instructions for installation. Take care to position them securely, ensuring proper alignment and smooth operation. Regular maintenance, such as lubrication and inspection, should be carried out as recommended to prolong the lifespan and functionality of the door handle and lock.
Applying Finishing Touches
Applying Mastic to Joints
To achieve a professional and watertight finish, applying mastic to the joints is an important step. Mastic is a flexible sealant that fills gaps and prevents water infiltration, ensuring the longevity and durability of the shower installation.
Thoroughly clean the joints between the shower wall panels, ensuring that they are free from dust, debris, or any other contaminants. Using a suitable caulking gun, carefully apply a bead of mastic along the joints, ensuring even coverage and a consistent seal.
Smooth the mastic with a suitable tool, such as a caulk smoothing tool or a putty knife, to achieve a clean and flush finish. Remove any excess mastic and ensure that the joints are fully sealed and waterproof. Allow sufficient time for the mastic to dry and cure as per the manufacturer’s instructions before using the shower area.
Plumbing the Shower in the Future
While not directly related to the front wall construction, it is important to consider the future installation of plumbing fixtures in the shower area. Plumbing the shower involves connecting the necessary pipes, valves, and fittings to facilitate the flow of water and ensure proper drainage.
Consult with a professional plumber or follow local plumbing codes and regulations when planning the installation. Carefully consider the specific needs of the shower area, such as the number of showerheads, taps, or body jets, and ensure that the plumbing system can accommodate these requirements.
Properly installing the plumbing system requires knowledge and expertise; therefore, it is advisable to seek professional assistance. A licensed plumber can ensure that the plumbing is done according to industry standards, minimizing the risk of leaks, water damage, or other plumbing-related issues.
Conclusion
Building the front wall, installing LED lighting, fixing the shower wall, adding ventilation, and applying finishing touches are integral parts of constructing a functional and visually appealing space. Each step requires attention to detail, precise measurements, and the use of appropriate tools and materials.
By following the outlined procedures and consulting relevant guidelines and regulations, you can successfully complete each phase of the construction process. Remember to prioritize safety, aesthetics, and functionality to achieve a high-quality and durable end result.
Whether it is a residential or commercial project, constructing a space that combines functionality and aesthetic appeal requires careful planning, diligent execution, and attention to detail. With proper knowledge, skills, and resources, you can confidently undertake these tasks and create a space that meets your needs and exceeds your expectations.
