In Part 28 of the video series, Snowdonia Classic Campers takes you through the process of preparing a 1973 VW Bay window campervan for the upcoming 2020 hire season. The episode focuses on putting the vehicle back together, with specific attention given to the rear hatch and sliding door. Throughout the video, the narrator demonstrates the use of various tools and equipment, such as wet and dry sandpaper, polish, and an airbrush for touch-ups. The episode concludes with mention of the next steps, which will involve addressing the headlamps, sidelights, spare wheel, and windscreen.
Join Snowdonia Classic Campers in Part 28 of their restoration series as they prepare Nell, a 1973 VW Bay window campervan, for the 2020 hire season. In this episode, the narrator shares the process of reassembling the vehicle, with a focus on the rear hatch and sliding door. Follow along as various tools and materials, including wet and dry sandpaper, polish, and an airbrush, are utilized to ensure a quality finish. Stay tuned for the next steps involving the headlamps, sidelights, spare wheel, and windscreen.
Preparing a 1973 VW Bay Window Campervan for the 2020 Hire Season
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Inspecting and Cleaning the Exterior
Before the 2020 hire season begins, it is crucial to thoroughly inspect and clean the exterior of your 1973 VW Bay Window Campervan. This will help ensure that the vehicle is in optimal condition and visually appealing for your customers.
Checking for Rust and Corrosion
Begin by carefully inspecting the exterior surfaces of the campervan for any signs of rust or corrosion. Rust can not only compromise the aesthetic appeal of your vehicle but also lead to structural damage if left unchecked. Pay close attention to areas prone to rust, such as the lower panels, wheel arches, and window frames. If any rust is found, it should be addressed promptly by removing the affected areas and applying suitable anti-rust treatments.
Cleaning and Polishing the Bodywork
Once any rust or corrosion issues have been addressed, the next step is to thoroughly clean and polish the bodywork of the campervan. Start by washing the vehicle with a mild detergent and a soft sponge or cloth. Pay special attention to removing any dirt or grime in hard-to-reach areas. After washing, dry the vehicle thoroughly to prevent water spots.
Once the campervan is dry, apply a high-quality automotive polish to restore shine and protect the paintwork. Use a soft cloth or a polishing tool to apply the polish evenly across the bodywork, working in small sections at a time. Allow the polish to dry, and then buff the surface gently with a clean microfiber cloth to achieve a glossy finish.
Replacing or Repairing Rubber Seals and Trims
After the exterior is clean and polished, inspect the rubber seals and trims around the windows, doors, and other openings. Over time, these rubber components can become worn, cracked, or damaged, compromising the campervan’s insulation and aesthetics. Replace any seals or trims that show signs of wear, and ensure a proper fit to maintain a watertight and secure interior.
Cleaning and Adjusting the Windows and Mirrors
To complete the inspection and cleaning of the exterior, thoroughly clean the windows and mirrors of the campervan. Use a glass cleaner and a lint-free cloth to remove any dirt or smudges, both on the inside and outside of the glass surfaces. Additionally, check that the windows and mirrors are properly adjusted for optimal visibility.
Repairing and Repainting the Bodywork
Over time, the bodywork of your 1973 VW Bay Window Campervan may develop dents, scratches, or other imperfections. To ensure a pristine appearance, it is essential to repair and repaint the affected areas.
Removing Dents and Scratches
Before repainting, address any dents or scratches on the bodywork. Small dents can often be successfully repaired using paintless dent removal techniques. For deeper scratches, consider using a touch-up pen or consult a professional autobody repair service for the best results.
Filling and Sanding Imperfections
Once the dents and scratches have been addressed, fill any remaining imperfections using a suitable automotive body filler. Follow the manufacturer’s instructions to ensure proper mixing and application of the filler. After the filler has dried, sand it smooth using progressively finer grit sandpaper until the repaired area is level with the surrounding bodywork.
Applying Primer and Paint
Before applying the final coat of paint, it is crucial to apply a high-quality automotive primer to ensure proper adhesion and a smooth finish. Select a primer that is compatible with the paint system you plan to use. Apply multiple thin coats of primer, allowing each coat to dry before applying the next. Once the primer is dry, wet sand the surface with fine-grit sandpaper to ensure a smooth and even base for the final paint application.
When it comes to selecting the paint color, consider choosing a shade that is consistent with the era of your campervan or opt for a modern and vibrant color to give it a unique look. Apply the paint using a high-quality automotive paint gun for an even and professional finish. Follow the manufacturer’s instructions for proper drying times between coats.
Buffing and Polishing the Repainted Surfaces
After the paint has dried, carefully inspect the repainted areas for any imperfections. If necessary, use fine-grit sandpaper to smooth out any rough spots or orange peel texture. Once satisfied with the surface, use a high-quality automotive buffing compound and a polishing tool to bring out the gloss and luster of the paint. Work in small sections, using gentle pressure and overlapping motions to create an even and polished finish.
Addressing the Headlamps and Sidelights
Properly functioning headlamps and sidelights are crucial for safety and visibility while driving your campervan. Ensure that these components are in good condition and properly maintained.
Inspecting and Cleaning the Headlamp Assemblies
Start by inspecting the headlamp assemblies for any cracks, moisture buildup, or signs of damage. Replace any damaged headlamp assemblies to ensure optimal performance. Clean the lenses thoroughly using a suitable glass cleaner and a lint-free cloth to remove any dirt or film buildup.
Replacing Faulty Bulbs and Lenses
Check that the bulbs in the headlamps and sidelights are functioning correctly. Replace any faulty bulbs with new ones of the appropriate size and type. Additionally, inspect the lenses for any cracks or discoloration. Replace any damaged lenses to maintain proper light distribution and clarity.
Adjusting and Aligning the Headlamp Beams
Properly aligned headlamp beams are essential for optimal visibility. Park your campervan on a level surface facing a flat wall or garage door. Measure and mark the height of the headlamp centers on the wall. Use the adjustment screws or knobs to align the headlamp beams so that they fall within the prescribed range and are level with the marks on the wall.
Cleaning and Testing the Sidelights
The sidelights, also known as parking lights or marker lights, should also be inspected and cleaned. Use a soft cloth and a suitable cleaner to remove any dirt or grime from the lenses. Test the sidelights to ensure that they illuminate properly and are visible from a reasonable distance.
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Installing a Spare Wheel Carrier
Having a properly installed spare wheel carrier is essential for any road trip. Ensure the safe and secure storage of your spare wheel with a suitable carrier.
Selecting and Purchasing a Suitable Carrier
Before installing a spare wheel carrier, consider factors such as the size and weight of your spare wheel, compatibility with your campervan model, and ease of installation. Research different carrier options and choose one that meets your needs and preferences. Purchase the carrier from a reputable supplier to ensure quality and durability.
Removing the Rear Bumper
Depending on the design of your campervan, removing the rear bumper may be necessary to install the spare wheel carrier. Carefully follow the manufacturer’s instructions or consult a professional to ensure proper removal of the bumper without causing any damage.
Fitting and Securing the Spare Wheel Carrier
With the rear bumper removed (if required), begin fitting the spare wheel carrier according to the manufacturer’s instructions. Make sure it is securely fastened to the campervan’s chassis and can support the weight of the spare wheel. Double-check all bolts and fasteners to ensure they are tightened properly.
Reattaching the Rear Bumper
If the rear bumper was removed, reattach it securely once the spare wheel carrier is installed. Follow the manufacturer’s instructions or consult a professional to ensure proper reinstallation. Check that the bumper is aligned correctly and securely attached to the campervan.
Cleaning and Securing Interior Components
The interior of your campervan plays a crucial role in providing comfort and enjoyment to your customers. Thoroughly clean and secure the interior components to ensure a pleasant experience.
Vacuuming and Dusting the Interior
Start by removing any loose items or debris from the interior of the campervan. Use a vacuum cleaner with appropriate attachments to vacuum the carpets, upholstery, and hard-to-reach areas. Pay attention to crevices, corners, and under seats where dust and dirt tend to accumulate. Once vacuumed, dust all surfaces using a soft cloth or a duster.
Cleaning and Treating Upholstery and Carpets
To clean the upholstery and carpets, use appropriate cleaning products suitable for the materials used in your campervan’s interior. Follow the manufacturer’s instructions for dilution ratios and application methods. Work in small sections, using a soft brush or sponge to gently agitate the cleaning solution. After cleaning, rinse the surfaces thoroughly and allow them to dry completely before reinstalling any seat covers or accessories.
Consider applying a fabric protector or stain repellent to the upholstery and carpets to help maintain their cleanliness and prolong their lifespan.
Checking and Repairing Door Panels and Handles
Inspect the door panels and handles for any damage, loose fittings, or signs of wear. Replace any damaged or worn components to maintain a visually appealing and functional interior. Securely tighten any loose fittings, ensuring that the doors open and close smoothly.
Securing Loose Interior Components
Check for any loose interior components such as trim panels, cup holders, or storage compartments. Tighten or reattach any loose parts to ensure they are secure and do not pose any safety hazards or annoyances during travel.
Servicing the Engine and Mechanical Systems
A well-maintained engine and mechanical systems are vital for the performance and reliability of your campervan. Servicing these components will help prevent breakdowns and ensure a smooth traveling experience for your customers.
Changing the Engine Oil and Filter
Regularly changing the engine oil and filter is one of the most important maintenance tasks for any vehicle. Consult the owner’s manual for the recommended oil type and viscosity. Safely lift the campervan using jack stands or a hydraulic lift to access the engine oil drain plug. Drain the old oil completely, remove and replace the oil filter, and then refill the engine with the recommended amount of fresh oil.
Inspecting and Replacing Spark Plugs
Spark plugs play a crucial role in the ignition and combustion process of the engine. Over time, they can become worn, fouled, or misaligned, leading to reduced engine performance. Remove each spark plug using a spark plug socket, and inspect them for signs of wear or fouling. If necessary, replace the spark plugs with new ones that meet the manufacturer’s specifications.
Checking and Topping Up Fluid Levels
Inspect the fluid levels of essential components such as the coolant, brake fluid, power steering fluid, and transmission fluid. Top up any fluids that are below the recommended levels, ensuring that you use the appropriate type of fluid for each component. It is also a good practice to flush and replace these fluids periodically as recommended by the manufacturer.
Testing and Adjusting the Braking System
Properly functioning brakes are vital for the safety of your campervan. Inspect the brake pads, rotors, and calipers for any signs of wear or damage. If necessary, replace worn brake pads and damaged components. To ensure optimal braking performance, test and adjust the brake pedal feel, brake pressure, and parking brake functionality according to the manufacturer’s specifications.
Checking and Replacing Electrical Components
Electrical components are essential for various systems in your campervan, including lighting, navigation, and entertainment. Regularly inspect and replace faulty components to ensure optimal functionality.
Inspecting and Testing the Battery
Start by inspecting the battery for any signs of corrosion or damage. Check that the battery terminals are clean and securely connected to the appropriate cables. Test the battery using a multimeter to ensure it holds a charge and has sufficient voltage. If the battery fails the test or shows signs of deterioration, replace it with a new one of the appropriate size and specifications.
Replacing Faulty Fuses and Relays
Inspect the fuse box and relay panel, located either in the engine bay or interior cabin, for any blown fuses or faulty relays. Replace any blown fuses or malfunctioning relays with new ones of the same rating or type. Ensure that the electrical circuits are adequately protected, preventing the risk of overloads or short circuits.
Testing and Repairing the Wiring Connections
Over time, electrical wiring connections can become loose, corroded, or damaged, leading to various electrical issues. Inspect all wiring connections in the campervan, starting from the battery terminals to various electrical components throughout the vehicle. Repair or replace any damaged wiring, connectors, or terminals to restore proper electrical functionality.
Checking and Repairing Interior Lighting
Proper interior lighting is essential for safety and convenience. Check that all interior lights, including cabin lights, dome lights, and reading lights, are in working order. Replace any faulty bulbs or damaged light fixtures. Clean the light lenses to ensure optimal light output and clarity.
Updating the Upholstery and Interiors
The upholstery and interiors of your campervan contribute to the overall aesthetics and comfort. Consider updating these components to enhance the experience for your customers.
Choosing and Purchasing New Upholstery Materials
When selecting new upholstery materials, consider the style, durability, and comfort. Choose materials that are easy to clean and maintain, as they will endure regular use and exposure to various elements. Purchase the materials from reputable suppliers to ensure quality and authenticity.
Removing and Replacing Seat Covers
Remove the existing seat covers from the campervan seats. Carefully follow the manufacturer’s instructions or consult a professional for guidance. Ensure that the new seat covers fit snugly and securely, enhancing both the appearance and comfort of the seating area.
Refurbishing or Replacing Dashboard and Panels
The dashboard and interior panels of your campervan can become worn, faded, or damaged over time. Refurbish or replace these components as necessary to revive the interior aesthetics. Clean the surfaces thoroughly and apply suitable cleaners or restoration products to restore their original appearance. Consider adding protective covers or trims to prevent future damage.
Upgrading the Sound System
Enhance the entertainment experience for your customers by upgrading the sound system of your campervan. Replace outdated or faulty speakers with new ones that provide improved sound quality. Consider adding additional features such as a Bluetooth-enabled head unit or a subwoofer to offer enhanced audio capabilities.
Preparing the Campervan’s Kitchen and Bathroom
As part of preparing your campervan for the hire season, it is essential to ensure that the kitchen and bathroom areas are clean, functional, and well-stocked.
Cleaning and Sanitizing the Kitchen Appliances
Thoroughly clean all the kitchen appliances, including the stove, refrigerator, sink, and countertops. Use appropriate cleaners for each component, ensuring that all surfaces are sanitized and free of any food residue or stains. Check that the appliances are in proper working condition and repair or replace any faulty parts.
Checking and Replenishing Kitchen Supplies
Inspect the kitchen supplies and utensils to ensure they are clean and fully stocked for your customers. Make sure all necessary cooking utensils, cutlery, plates, bowls, and glasses are available. Check that the storage compartments and cabinets are organized and easily accessible. Restock any depleted supplies to ensure a hassle-free experience for your customers.
Cleaning and Servicing the Bathroom Facilities
Ensure the bathroom facilities of your campervan are clean, functional, and well-maintained. Thoroughly clean the toilet, sink, and shower areas using appropriate cleaners and disinfectants. Check that the plumbing and drainage systems are in proper working condition, and address any leaks or malfunctions promptly. Restock essential toiletries such as toilet paper and hand soap, ensuring your customers have everything they need for their travels.
Testing the Water and Gas Systems
Before the hire season begins, test the water and gas systems of your campervan to ensure they are in optimal working condition. Check for any leaks or malfunctions in the water supply lines, faucets, and drainage systems. Inspect the gas lines, regulators, and appliances, ensuring that they are properly connected and functioning as expected. Repair or replace any faulty components to prevent inconvenience or safety hazards for your customers.
Testing and Fine-Tuning the Campervan
Before your campervan hits the road for the hire season, conduct thorough testing and fine-tuning to ensure that everything is in perfect working order.
Conducting a Comprehensive Road Test
Take the campervan for a comprehensive road test to evaluate its overall performance. Pay close attention to braking responsiveness, acceleration, handling, and steering. Test all electrical systems, including lights, wipers, and windshield washers. Listen for any unusual noises or vibrations that may indicate underlying issues. Make note of any observations and address them accordingly.
Checking and Adjusting Suspension and Steering
Ensure that the suspension and steering systems of your campervan are properly adjusted. Inspect the suspension components such as shocks, struts, and bushings for signs of wear or damage. Adjust the suspension to a comfortable and stable setting, taking into account the campervan’s load capacity. Check the steering system for proper alignment and responsiveness, adjusting as necessary.
Fine-Tuning the Heating and Ventilation Systems
Optimal heating and ventilation systems are crucial for customer comfort and enjoyment. Test the heating system, ensuring that it provides sufficient warmth throughout the campervan. Inspect and clean the ventilation system, including air vents, filters, and fans, to ensure proper airflow and freshness. Adjust settings as necessary to provide the most comfortable and pleasant environment for your customers.
Verifying the Functionality of Safety Features
Lastly, verify the functionality of all safety features in your campervan to ensure the utmost protection for your customers. Check the operation of seat belts, airbags, and other safety systems to ensure they are in proper working order. Inspect fire extinguishers, smoke detectors, and carbon monoxide detectors, replacing or servicing them as necessary to maintain their effectiveness.
By following these comprehensive steps, you can ensure that your 1973 VW Bay Window Campervan is prepared for the 2020 hire season. Taking the time to inspect, clean, repair, and fine-tune all aspects of your campervan will not only enhance its visual appeal but also ensure the safety, comfort, and satisfaction of your customers.
