The article titled “Step-by-step guide to Mercedes Sprinter Camper Van Conversion using Overlapping Door and Flush Cranked Hinges” by Greg Virgoe focuses on the process of converting a Mercedes Sprinter van into a camper van. Specifically, the video provides detailed instructions and tips on creating an overlapping door design and installing flush cranked hinges. The author emphasizes the importance of proper installation for smooth operation of the door and recommends specific tools and materials for the conversion project. Additionally, the article mentions the availability of early bird tickets for Camp Quirky 2019, a festival for self-built camper vans, and highlights the friendly and welcoming atmosphere at the event.
In the video by Greg Virgoe, viewers are guided through the construction of overlapping cupboard doors and the installation of flush fitting cranked hinges in a Mercedes Sprinter camper van conversion. The video offers a step-by-step process, covering every aspect of building and fitting the doors, while emphasizing the significance of precision and attention to detail. Furthermore, the article includes an announcement of the tickets for Camp Quirky’s upcoming festival for self-build camper vans, praising the friendly ambiance of the event and inviting readers to see the host’s van at Camp Quirky next year.
Step-by-step guide to Mercedes Sprinter Camper Van Conversion using Overlapping Door and Flush Cranked Hinges
Creating an Overlapping Door
Benefits of an Overlapping Door
An overlapping door for a Mercedes Sprinter camper van conversion offers several benefits. Firstly, it provides better insulation, helping to maintain a comfortable temperature inside the van. Additionally, an overlapping door ensures enhanced accessibility as it creates a seal, preventing dust, drafts, and insects from entering the living area of the van.
Step 1: Measuring and Cutting the Door
To create an overlapping door, precise measurements are necessary. Begin by measuring the opening where the door will be installed. Take into account any vertical or horizontal obstructions, curves, or irregularities in the opening. Once the measurements are ascertained, cut the door according to the dimensions obtained.
Step 2: Sanding and Smoothing the Door Edges
After cutting, it is essential to sand and smooth the edges of the door. This step ensures that there are no rough or uneven surfaces on the door, preventing any mishaps or injuries during operation.
Step 3: Attaching the Door Stops
To enable the overlapping functionality, door stops must be attached to the van frame and the overlapping door itself. These stops ensure that the door aligns correctly in its closed position and prevents it from swinging out when closed.
Installing Flush Cranked Hinges
Advantages of Flush Cranked Hinges
Flush cranked hinges provide a sleek and seamless appearance for the camper van conversion. They allow the door to open smoothly while maintaining a flush and stable fit with the van frame. The use of flush cranked hinges also helps to create a more streamlined look, enhancing the overall aesthetic appeal.
Step 1: Marking and Drilling Hinge Locations
Start by marking the locations for the hinges on both the van frame and the door. Ensure that the markings are accurate and properly aligned. Once the markings are made, use a drill to create pilot holes at the marked locations.
Step 2: Recessing the Hinge Pockets
To achieve a flush fit, recess the hinge pockets in both the door and the van frame. Use a chisel or a router to create the necessary recesses, ensuring that the hinges sit flush with the surfaces.
Step 3: Attaching the Hinges
Once the hinge pockets are ready, attach the flush cranked hinges to the door and the van frame. Ensure that the hinges are properly aligned, allowing the door to open and close smoothly without any obstructions.
Step 4: Testing the Door Movement
After the hinges are securely attached, carefully test the door movement to ensure that it opens and closes smoothly. Make any necessary adjustments to the hinges or the recesses if required, ensuring optimal functionality.
Constructing Overlapping Cupboard Doors
Step 1: Taking Measurements and Designing the Doors
In order to construct overlapping cupboard doors, accurate measurements are crucial. Measure the dimensions of the cupboard openings, taking into consideration any obstructions or irregularities. Design the doors accordingly, ensuring they will fit perfectly within the designated spaces.
Step 2: Cutting the Wooden Panels
Using the measurements obtained in the previous step, cut the wooden panels for the cupboard doors. It is recommended to use high-quality and durable wood that can withstand the rigors of a camper van lifestyle.
Step 3: Sanding and Preparing the Panels
After cutting, sand and prepare the panels to ensure smooth surfaces. This step is essential for creating a professional finish and preventing any splinters or rough edges.
Step 4: Assembling the Doors
Assemble the overlapping cupboard doors using appropriate methods such as woodworking joints or adhesive bonding. Ensure that the doors are sturdy and securely assembled.
Step 5: Installing the Overlapping Mechanism
To enable the overlapping functionality of the cupboard doors, install an appropriate mechanism. This mechanism should allow the doors to slide and overlap with ease, providing convenient access to the contents of the cupboards.
Tools and Materials Needed
To successfully complete the Mercedes Sprinter camper van conversion using overlapping door and flush cranked hinges, the following tools and materials are required:
- Belt Sander: for smoothing and finishing the wooden surfaces.
- Trim Router: for creating recesses and trimming edges.
- Measuring Tape: for accurate measurements.
- Wooden Panels: for constructing the doors and cupboards.
- Door Stops: for aligning and securing the doors in their closed position.
- Cranked Hinges: for smooth and flush door operation.
- Screws and Fasteners: for attaching various components securely.
Matching Grain Patterns and Rounding Off Corners
Importance of Grain Pattern Matching
Matching the grain patterns in the wood panels used for the doors and cupboards is vital for achieving an aesthetically pleasing overall appearance. By aligning the grain patterns, a consistent and cohesive look can be achieved, enhancing the visual appeal of the camper van conversion.
Step 1: Selecting and Preparing the Wood
Carefully select the wooden panels that have matching grain patterns. This ensures a uniform look across the doors and cupboards. Once the wood panels are chosen, prepare them by sanding and smoothing the surfaces.
Step 2: Aligning the Grain Patterns
When assembling the doors and cupboards, take care to align the grain patterns of the wooden panels. This alignment creates a seamless and harmonious look, further enhancing the appearance of the conversion.
Step 3: Rounding Off the Corners
Rounding off the corners of the doors and cupboards adds a touch of style and safety. Use appropriate tools to carefully round off the edges, preventing any sharp corners that may cause accidents or injuries.
Locating the Hinges
Step 1: Planning the Hinge Locations
Before attaching the hinges, plan their locations carefully. Consider the overall design and functionality of the doors and cupboards to determine the ideal placement for the hinges.
Step 2: Marking the Hinge Positions
Once the hinge locations are determined, mark them accurately on the doors and cupboards. Use a pencil or a marker to clearly indicate where the hinges will be attached.
Step 3: Using Templates for Accuracy
For precise and consistent hinge placement, consider using templates. Templates can be created by cutting pieces of cardboard or wood that match the shape and size of the hinges. By using templates, you can ensure accuracy and eliminate any errors in hinge alignment.
Cutting the Trim
Step 1: Measuring and Cutting Trim Pieces
Measure the dimensions of the trim pieces required for the camper van conversion. Use appropriate tools such as a saw or a trim router to cut the trim pieces to the desired lengths.
Step 2: Sanding and Finishing the Trim
After cutting, sand and finish the trim pieces to ensure smooth edges and surfaces. This step helps in achieving a professional and polished look for the trim.
Step 3: Aligning and Attaching the Trim
Align the trim pieces with the edges of the doors and cupboards. Once properly aligned, attach the trim using suitable fasteners such as screws or adhesive, ensuring a secure and visually appealing finish.
Where to Purchase Cranked Hinges
Recommended Sources for Cranked Hinges
When searching for cranked hinges for your camper van conversion, consider purchasing them from reputable sources. This will ensure that you receive high-quality hinges that will last for years to come.
Online Retailers for Hinges
There are several online retailers that specialize in hinges and hardware for camper van conversions. Websites such as Amazon, Home Depot, and Rockler offer a wide range of hinges, including cranked hinges, suitable for your needs.
Specialty Hardware Stores
Local specialty hardware stores often carry a selection of hinges suitable for camper van conversions. Visit these stores to get hands-on assistance and access to a variety of hinge options.
Conclusion and Invitation
Summary of the Conversion Process
Converting a Mercedes Sprinter van into a camper is a rewarding project that provides the opportunity to customize your living space and create a comfortable home on wheels. By following the step-by-step guide to using overlapping doors and flush cranked hinges, you can achieve a professional and functional camper van conversion.
Invitation to Share Questions and Thoughts
If you have any questions or thoughts regarding the Mercedes Sprinter camper van conversion or the use of overlapping doors and flush cranked hinges, we invite you to share them with us. Your input can contribute to the knowledge and experience of the camper van community.
Camp Quirky 2019 Early Bird Tickets Announcement
We are excited to announce that early bird tickets for Camp Quirky 2019 are now available. Camp Quirky is a unique event where camper van enthusiasts come together to share their experiences, learn from experts, and showcase their conversions. Don’t miss the opportunity to be a part of this vibrant and welcoming community.
Experience the Friendly Atmosphere at Camp Quirky
Camp Quirky provides an inclusive and friendly atmosphere where campervan enthusiasts of all levels of experience can come together. Whether you are a seasoned converter or just starting out, you will find a warm and welcoming environment at Camp Quirky, where you can exchange ideas and learn from fellow enthusiasts.
Camp Quirky 2019 Van Showcase Invitation
We extend a special invitation to all camper van converters to participate in the Van Showcase at Camp Quirky 2019. The Van Showcase provides an opportunity to display and share your conversion, inspiring others and celebrating the creativity and dedication that goes into camper van conversions. Show off your unique design and be a part of this exciting event.
In conclusion, the use of overlapping doors and flush cranked hinges is a practical and visually appealing choice for a Mercedes Sprinter camper van conversion. By carefully following the step-by-step guide outlined in this article, you can create a comfortable and functional living space while showcasing your personal style and craftsmanship. Explore the recommended sources for cranked hinges and consider joining Camp Quirky 2019 to connect with a vibrant community of like-minded individuals. Happy converting!
